WELCOME TO DES COMPOSITES WEBSITE

 

Our Mission is to deliver outstanding carbon fibre composites designs that exceed our client’s expectations in terms of performance, innovation, reliability and value.

 

 

CAN WE HELP YOU?

WE ARE A DESIGN AND ENGINEERING BUSINESS. OUR PEOPLE ARE PASSIONATE ABOUT CARBON FIBRE COMPOSITES AND ITS INNOVATIVE APPLICATIONS ACROSS THE MOST DIVERSE FIELDS OF ENGINEERING AND INDUSTRIES. WE STRIVE TO EXCEED ON CUSTOMER’S EXPECTATIONS. WE CAN HELP YOU TURN YOUR IDEAS AND REQUIREMENTS INTO SUCCESFUL COMPOSITE PRODUCTS. WHETHER THE CHALLENGE IS PERFORMANCE, WEIGHT, COST, TIME TO MARKET, QUALITY OR A COMBINATION OF ALL.

Design Engineering

Project development of carbon fiber components, from the early concept up to the instructions for production

Analysis Engineering

Numerical analysis of components and systems for structural reliability and optimal lightweight design

Prototyping Activities

Design of experiments and prototyping for testing activity to provide a validated final design

Cost Engineering

A detailed digital ply by ply model enables cost engineering since the early stages of design

Manufacturability Analysis

Plies and fibers behavior analysis for manufacturing and optimal laying up procedures definition

Documentation

Development of manufacturing instructions for accurate and repeatable production process

Composites Components Design Process

Work is carried out from concept development through to the solid modelling of the layered laminated geometry, to obtain plybooks and draped models, for manufacturability and structural analysis, predominantly based on Dassault Systemes Catia-CPD Technology. The design output can include detailed executive drawings, flattened templates for nesting and instructions for manufacturing.

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Numerical Analysis for Structural Design

The solid model of the detailed layup is automatically transported into the FE environment in order to develop a range of linear and non-linear simulations taking into account actual fibre angles. Experimental activities from material to higher scale levels are implemented to generate a predictive numerical model, to optimize the component design and to reduce the number of prototypes before series production and certification.

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TOOLING DESIGN FOR STRUCTURAL TESTING AND PRODUCT INNOVATION

The activity ranges from material coupons through to full scale testing. The correct specification of load application devices, restraint fixtures and the correct measuring equipment are key to minimizing cost and repetitions of test setups whilst collecting the required experimental data.

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DMC Firewall is developed by Dean Marshall Consultancy Ltd

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